Back in my college days, I discovered the woodworking technique of bent-wood lamination. Being the typical college student on the lookout for extra cash, my lovely then wife-to-be worked at a bank. They happened to be in need of a coat rack for their conference rooms, and she commissioned me to build one. However, I didn't want to make a plain old coat rack. So, after some surfing, I found exactly what I wanted to make.
My inspiration for this coat rack came from famous woodworker David Marks. Besides making many unique furniture pieces, he has also made a few projects with the bent wood technique, one of which was a coat rack.
So, I set out to make my own bent wood coat rack based on this same design. David's utilized walnut, but I chose white oak to match the finishes inside the bank.
The hardest part of the entire project was creating a curve which was attractive and pleasing to the eye. After some help from my cute assistant, I came up with a flowing curve. The four pieces are identical except that two are longer than the others.
After creating the curve, I traced it to a piece of plywood and added blocks which followed the curve line. Next, I cut thin 1/8" strips of wood on the band saw. To get them smooth, I ran them through the wide belt sander (which was a luxury to have, as they are very expensive). Next, I applied glue to the strips and started clamping. For those of you non-woodworkers out there, this is a good example of why you can never have too many clamps. After the piece sat for 24 hours, it was ready to come out of the mold. A quick pass through the table saw (which I admit was tricky, as you had to guide the curve through the blade). trued and made the edges parallel. Three more glue-ups resulted in the four legs.
To assemble the pieces together, I simply made a 2 x 2 and glued the legs together, two at a time.
After that, I sanded, stained and applied a protective polyurethane finish. The bank actually had some leftover stain from when it was built, and I used that so it matched exactly.
Here is the finished product - I am quite proud of how it turned out for being an amateur woodworker.
I still have the mold and have always had plans to make one for the house - however just haven't gotten to it yet.
Thanks for checking out this project!
Wow very very nice!
ReplyDeleteMan. That is a lot of clamps.
ReplyDeleteYou can never have enough clamps!
ReplyDelete